Projects

Project and implementation of a complete technological line for production of self-levelling mortars

Project

Project and implementation of a complete technological line for production of self-levelling mortars

Deadline

2015

Services

Mechanics, telecommunication engineering:
- projects and construction of technological lines and equipment
- production of technological equipment and spare parts
- project and implementation of industrial automation and control and measurement devices.
- overhauls and modernization
- electrical network installation projects
- production of spare parts

Industry

Construction industry

Project engineer

Marcin Czarnota
(+48) 604 627 920
marcin.czarnota@konrem.pl

“A difficult project due to implementation at an active production plant. The investment was carried out in accordance with the Investor’s assumptions and schedule. An investment requiring comprehensive knowledge and experience in the field of several industries: mechanical, electrical and automatic."

Challenge

  • comprehensive construction of a technological line for production of self-levelling floor mortars
  • implementation on an active production plant
  • equipment delivery, assembly and commissioning in all industries

Solution

  • project of a complete production line of self-levelling floor mortars with capacity of 15t/h
  • delivery of manufactured equipment: storage tanks, weighing tanks, screw conveyors, flat belt conveyors, mixer, roller conveyor, palletizer, pneumatic packers, gravity feeder, buffer tank, filter and dust removal system
  • assembly and commissioning of devices in all industries, i.e. mechanical, electrical and I&C
  • training of employees in the correct operation of the new production line

Result

  • increasing the plant's production capacity by increasing productivity
  • obtaining the expected results in terms of accuracy and the minimum dosage portion - accuracy in dosing over 100 consecutive samples - weight 1,000 kg, accuracy ± 1.5 kg
  • obtaining the expected parameters of packaging efficiency - 200 bags/h, bag net weight 25 kg

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