Projects

Complete overhaul of fluid bed dryer tech n . 220

Ciech S.A.

Project

Complete overhaul of fluid bed dryer tech n . 220

Deadline

2017

Ciech S.A.

The leader of the Polish chemical market and one of the largest Polish companies with international reach. The group includes eight production plants as well as trade and service companies. The CIECH Group offers the highest class chemical products: soda ash (second place in Europe), baking soda, salt, polyester and epoxy resins, AGRO products and glass products as well as other chemicals.

Services

Mechanics:
- overhaul and modernization according to customer’s assumptions or with technical support (audit)
- production of spare parts

Industry

Food industry

Project engineer

Marcin Czarnota
(+48) 604 627 920
marcin.czarnota@konrem.pl

"The investment was closely tied to the production schedule created by the Investor. The task required work in a three-shift system and close cooperation with the Investor.”

Challenge

  • overhaul of fluidized bed dryer
  • completing the task within 5 days in a three-shift system

Solution

  • insulation disassembly throughout the dryer
  • repair of the plating by lining the external surfaces with stainless steel sheets (316Ti), making and reinforcing the ribbing
  • repair of flange connections of the dryer, at the input of hot and cold air, sealing, replacement of gaskets
  • construction and replacement of the charging stub
  • repair of dryer manholes
  • repair of dryer crates
  • installation of insulation on the entire surface of the dryer

Result

  • overhaul of fluidized bed dryer of heavy soda in accordance with the scope required in the project
  • restoring the original properties of the device
  • extending service life of the equipment which will allow continuous failure-free operation without downtime

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